Fyre Stop Systems

FyreBATT 50 | Fire-Rated Batt Penetration System for Walls, Ceilings, and Floors

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Description

Trafalgar FyreBATT 50 (also known as Ryanbatt 502S) systems combine proven fire protection, faster installation and simplified specification into one complete solution. Backed by extensive fire testing, local technical support and the FREE Trafalgar System Selector App, Trafalgar FyreBATT 50 is an industry-leading and cost-effective solution for service penetrations. FyreBATT 50 is a high-density mineral fibre board coated with a fire-resistant ablative mastic.

Trafalgar FyreBATT 50 (also known as Ryanbatt 502S) systems comprise of a 50mm grey coated (non-combustible) high-density fire batt used in conjunction with high-performance fire sealants, intumescent wraps, fire collars and of course the industry-leading service penetration wrap – Trafalgar ServoWrap. ServoWrap is just 15mm thick, making it easier to install around service penetrations while reducing material waste. Unlike traditional penetration wraps, there’s no need to tape the ends, helping installers complete penetrations faster and with fewer installation steps.

These components have been fire tested to AS1530.4-2014 and allows the installer to create thousands of Fire Rated Systems with FRL’s up to -/180/180 (system dependent) in fire rated walls, floors and RISF ceilings making it one of the most fire tested systems in Australia. For a full list of tested systems and installation drawings, check the Trafalgar System Selector.

Product Specifications

Material High-density rock fibre board
Length 1200mm
Width 600mm
Thickness 50mm
Minimum Order Qty 1

 

System Components:

The Trafalgar FyreBATT 50 system components are manufactured under strict factory-controlled conditions, providing precise thickness, durability, and consistent fire performance and include:

  • Trafalgar FyreBATT 50 – 50mm thick, 1200x600mm size grey coated (non-combustible) high-density fire batt
  • Trafalgar ServoWrap – 15mm thick, non-itchy, 10m long roll needle-felt high temperature blanket foiled on one side (no need for taping edges)
  • Trafalgar FyreMASTIC A-R (formerly Ryanmastic) – light grey 600ml sausages and 5Kg brush grade pails for sealing the batt edges and service penetrations (low VOC)
  • Trafalgar FyreMASTIC HP-R (formerly Ryan HP-X) – intumescent high grade dark grey graphite expanding sealant (low VOC)
  • Trafalgar FyreBAND GWS (formerly Ryanstrap) – 8mm thick intumescent strap for wrapping around service penetrations
  • Trafalgar Unicorn Fire collar – a continuous fire collar tested with the FyreBATT 50 systems

Key Features:

  • Up to 180-minute fire resistance (FRL) systems – application dependent
  • Trusted for commercial, healthcare, data centre and industrial projects
  • Easy to cut, strong batts (non-combustible)
  • Trafalgar FyreBATT 50 can either be friction fit or surface mounted – No need to frame out the penetration for certain applications
  • Numerous WRAP FREE approvals across various cable services and pipes
  • Mastics enhance fire resistance and limits smoke leakage
  • Trafalgar ServoWrap reduces heat transfer through penetrations
  • Tested to AS1530.4:2014 & AS4072.1:2005

Compliance:

Trafalgar FyreBATT 50 systems (also known as Ryanbatt 502S) have been independently tested in IANZ/NATA accredited laboratories to comply with AS1530.4:2014 & AS4072.1:2005, ensuring it meets the industry fire safety standards for sealing of penetrations under the National Construction Code clause C4D15, and S1C2.

Applications:

The Trafalgar FyreBATT 50’s high-density composition and fire-resistant coating and ease of identification makes it the ideal fire batt for all high-rise, commercial, Health, Data Centres and industrial fire protection applications. For optimal fire resistance on your project, FyreBATT 50 can be tightly installed around service penetrations including:

  • Cable trays with copper and Aluminium Core cables
  • Data and Electrical bundles
  • PVC and metal sheathed (Anaconda) conduits
  • Plastic, copper, steel and other pipes
  • Mechanical service penetrations – pair coil bundles, Chilled and hot water lagged pipes
  • Services installed at the edge of penetration
  • Steel I-beams and C-purlins (Now Wrap Free!)
  • Timber beams and joists
  • Fire barriers – Plasterboards, Masonry, Concrete, Hebel, Speedpanel, Kingspan, CLT and more
  • Fire Ceilings – Tested in RISF rated ceilings
  • Batt bulkheads using the FyreFRAME steel angles (no pigtails required!)

Bolts and Fixings Table (guide available in the downloads section):

Item #ItemUse
2696M6 x 50mm Anchor Hex Screw BoltFyreFRAME to concrete
26978g x 75mm Phillips Head ScrewLayer 1 Batt
27011/4 Inch Steel WasherLayer 1 Batt
270414g x 125mm Bugle ScrewLayer 2 Batt
27025/16 Inch Steel WasherLayer 2 Batt
27058g x 12mm Phillips Self Drilling ScrewFyreFRAME angle to angle

 

Looking for fire rated bulkheads using Trafalgar FyreBATT 50 and Trafalgar FyreFRAME? Click here.

NOTE:

For compliant installation, Trafalgar FyreBATT 50 (also known as Ryanbatt 502S) must be used with FyreMASTIC A-R (also known as Ryanfire Mastic) and Trafalgar ServoWrap. The board should be securely fitted around service penetrations, ensuring an airtight, fire-rated barrier. Trafalgar FyreBATT 50 works seamlessly with Trafalgar ServoWrap to enhance fire resistance and limit heat transfer, making it an essential component in structural penetration protection and passive fire protection systems.

In Stock

FyreBATT 50 and ServoWrap Wall Penetrations Technical Manual

Download

FyreBATT 50 and ServoWrap Floors and Ceilings Technical Manual

Download

FyreBATT 50 Bulkheads using FyreFRAME Datasheet

Download

Trafalgar FyreBATT 50 Substrates Assessment Report FAS 200363

Download

Trafalgar FyreBATT 50 Services Assessment Report FAS 210123

Download

MSDS - Trafalgar FyreBATT 50 (also known as Ryanfire Ryanbatt)

Download

MSDS - Trafalgar ServoWrap (also known as Ryanfire Servowrap)

Download

MSDS - FyreMASTIC A-R (also known as Ryanfire Mastic)

Download

MSDS - FyreMASTIC HP-R (also known as Ryanfire HP-X Sealant)

Download

For more information, please contact our Technical Team at [email protected] or 1800 888 714.